Ring Type Joint - RT J

Flanges and RTJ - Classification
STD API 6A API 6B API 17D
Pressure Range up to 20.000 psi up to 5.000 psi up to 20.000 psi
Ring Type Joint - RTJ R, RX, BX R (Oval and Octagonal) SRX*, SBX
Field of application Valves, Wellheads, Oil & Gas production systems Industrial piping, standard connections Subsea

*The latest version of the 17D API no longer supports the use of SRXs, but they can still be used as spare parts for existing equipment.

Flanges and RTJ - Classification
MATERIAL UNS Max HB Max HRC Temperature Limitation [°C] Material Code
Soft Iron - 90 56

-40 to +400

D
Low CS - 120 78

-40 to +500

F
4-6 Cr 1/2 Mo K41545 130 72

-125 to +500

F5
F 410 S41000 170 86

-20 to +500

S 410
F 304 S30400 160 83

-250 to +400

S 304
F 316 S31600 160 83

-196 to +800

S 316
F 347 S34700 160 83

-250 to +870

S 347
F 44 (SMO 254) S31254 180 90

 

S31254
F51 (DUPLEX) S31803 230 99

+800

S31803
F55 (SUPER DUPLEX) S32760 200 93

 

S32760
M400 (Monel®400) N04400 200 93

 

N04400
Alloy 600 N06600 200 93

+1000

N06600
Alloy 625 N06625 200 93

+1000

N06625
Alloy 800 N08800 200 93

+1000

N08800
Alloy 825 N08825 200 93

+1000

N08825
Alloy C276 N10276 200 93

+1000

N10276
Titanium Gr.2 R50400 215 97

+540

R50400

For reference use only.

Style R - Pipe Size, NPS, by Pressure Class
Nominal Pipe Size ASME B16.5 API 6B ASME B16.47 Series A
  150 300 600 900 1500 2500 720-960 2000 3000 5000 150 300 600 900
1/2" - R11 R11 R12 R12 R13 - - - - - - - -
3/4" - R13 R13 R14 R14 R16 - - - - - - - -
1" R15 R16 R16 R16 R16 R18 R16 R16 R16 R16 - - - -
1-1/4" R17 R18 R18 R18 R18 R21 R18 R18 R18 R18 - - - -
1-1/2" R19 R20 R20 R20 R20 R23 R20 R20 R20 R20 - - - -
2" R22 R23 R23 R24 R24 R26 R23 R23 R24 R24 - - - -
2-1/2" R25 R26 R26 R27 R27 R28 R26 R26 R27 R27 - - - -
3" R29 R31 R31 R31 R35 R32 R31 R31 R31 R35 - - - -
3-1/2" R33 R34 R34 R34 - - - - - R37-R89 - - - -
4" R36 R37 R37 R37 R39 R38 R37 R37 R37 R39 - - - -
5" R40 R41 R41 R41 R44 R42 R41 R41 R41 R44-R90 - - - -
6" R43 R45 R45 R45 R46 R47 R45 R45 R45 R46 - - - -
8" R48 R49 R49 R49 R50 R51 R49 R49-R99 R49-R99 R50 - - - -
10" R52 R53 R53 R53 R54 R55 R53 R53 R53 R54-R91 - - - -
12" R56 R57 R57 R57 R58 R60 R57 R57 R57 - - - - -
14" R59 R61 R61 R62 R63 - R61 R61 R61 - - - - -
16" R64 R65 R65 R66 R67 - R65 R65 R66 - - - - -
18" R68 R69 R69 R70 R71 - R69 R69 R70 - - - - -
20" R72 R73 R73 R74 R75 - R73 R73 R74 - - - - -
22" R80 - - - - - - - - - - - - -
24" R76 R77 R77 R78 R79 - - - - - - - - -
26" - - - - - - - - - - - R93 R93 R100
28" - - - - - - - - - - - R94 R94 R101
36" - - - - - - - - - - - R98 R98 R105
Style RX - Pipe Size, NPS, by API 6B Pressure Class
Pipe Size, NPS, by API 6B Pressure Class
Ring Number PSI
720-960 and 2000* 2900* 3000 5000
RX20 1 1/2 ... 1 1/2 1 1/2
RX23 2 ... ... ...
RX24 ... ... 2 2
RX25 ... ... ... 3 1/8
RX26 2 1/2 ... ... ...
RX27 ... ... 2 1/2 2 1/2
RX31 3 ... 3 ...
RX35 ... ... ... 3
RX37 4 ... 4 ...
RX39 ... ... ... 4
RX41 5 ... 5 ...
RX44 ... ... ... 5
RX45 6 ... 6 ...
RX46 ... ... ... 6
RX47 ... ... ... 8**
RX49 8 ... 8 ...
RX50 ... ... ... 8
RX53 10 ... 10 ...
RX54 ... ... ... 10
RX57 12 ... 12 ...
RX63 ... ... ... 14
RX65 16 ... ... ...
RX66 ... ... 16 ...
RX69 18 ... ... ...
RX70 ... ... 18 ...
RX73 20 ... ... ...
RX74 ... ... 20 ...
RX82 ... 1 ... ...
RX84 ... 1 1/2 ... ...
RX85 ... 2 ... ...
RX86 ... 2 1/2 ... ...
RX87 ... 3 ... ...
RX88 ... 4 ... ...
RX89 ... 3 1/2 ... ...
RX90 ... 5 ... ...
RX91 ... 10 ... ...
RX99 8** ... 8** ...
RX201 ... ... ... 1 3/8
RX205 ... ... ... 1 13/16
RX210 ... ... ... 2 9/16
RX215 ... ... ... 4 1/16

* Data are for information only, only for gasket replacement on old assets
** Crossover flange connection.

Style BX - Pipe Size, NPS, by API 6A Pressure Class
 
Pipe Size, NPS, by API 6A Pressure Class
Ring Number PSI
2000 3000 5000 10000 15000 20000
BX-150 ... ... ... 11 1/16 11 1/16 ...
BX-151 ... ... ... 11 3/16 11 3/16 11 3/16
BX-152 ... ... ... 2 1/16 2 1/16 2 1/16
BX-153 ... ... ... 2 9/16 2 9/16 2 9/16
BX-154 ... ... ... 3 1/16 3 1/16 3 1/16
BX-155 ... ... ... 4 1/16 4 1/16 4 1/16
BX-156 ... ... ... 7 1/16 7 1/16 7 1/16
BX-157 ... ... ... 9 9 9
BX-158 ... ... ... 11 11 11
BX-159 ... ... ... 13 5/8 13 5/8 13 5/8
BX-160 ... ... 13 5/8 ... ... ...
BX-161 ... ... 16 3/4 ... ... ...
BX-162 ... ... 16 3/4 16 3/4 16 3/4 ...
BX-163 ... ... 18 3/4 ... ... ...
BX-164 ... ... ... 18 3/4 18 3/4 ...
BX-165 ... ... 21 1/4 ... ... ...
BX-166 ... ... ... 21 1/4 ... ...
BX-167 26 3/4 ... ... ... ... ...
BX-168 ... 26 3/4 ... ... ... ...
BX-169 ... ... ... 5 1/8 ... ...
BX-170 ... ... ... 6 5/8 6 5/8 ...
BX-171 ... ... ... 8 9/16 8 9/16 ...
BX-172 ... ... ... 11 5/32 11 5/32 ...
BX-303 30 30 ... ... ... ...
IX Seal Rings Norsok L-005
 
https://carrara.it/media/images/rj5.jpg
Dimensions of IX Seal Rings Norsok L-005
DN NPS IX size
15 ½ IX15
20 ¾ IX20
25 1 IX25
40 IX40
50 2 IX50
65 IX65
80 3 IX80
100 4 IX100
125 5 IX125
150 6 IX150
200 8 IX200
250 10 IX250
300 12 IX300
350 14 IX350
400 16 IX400
450 18 IX450
500 20 IX500
550 22 IX550
600 24 IX600
650 26 IX650
700 28 IX700
750 30 IX750
800 32 IX800
850 34 IX850
900 36 IX900
950 38 IX950
1000 40 IX1000
1050 42 IX1050
1100 44 IX1100
1150 46 IX1150
1200 48 IX1200

 

Lens Gaskets DIN 2696
 
Dimensions mm of Lens Gaskets DIN 2696
PN 63 to PN 400
DN d1 min* h max d1 max h min d2 r d5 x
10 10 8 14 7 21 25 18 5,7
15 14 10 18 9 28 32 27 6
25 20 11,5 29 9,5 43 50 39 6
40 34 15 43 12,5 62 70 55 8
50 46 16,5 55 13,5 78 88 68 9
65 62 21 70 18,5 102 112 85 13
80 72 21,5 82 18,5 116 129 97 13
100 94 26 108 22 143 170 127 15
125 116 35,5 135 29,5 180 218 157 22
150 139 41 158 35 210 250 183 26
PN 63 to PN 100
DN d1 min* h max d1 max h min d2 r d5 x
175 176 42,5 183 40,5 243 296 218 28
200 198 42,5 206 40 276 329 243 27
250 246 43 257 39,5 332 406 298 25
300 295 43,5 305 40,5 385 473 345 26
350 330 45,5 348 39,5 425 538 394 23
400 385 45,5 395 42 475 610 445 24
PN 160 to PN 400
DN d1 min* h max d1 max h min d2 r d5 x
175 162 40 177 35,5 243 296 218 21
200 183 45,5 200 40 276 329 243 25
250 230 48 246 43 332 406 298 25
300 278 53 285 51 385 473 345 30

 

Ring Type Joint - RTJ - Introduction

Ring Type Joint (RTJ) gaskets are metallic seals originally designed for the high-pressure and high-temperature conditions typical of the oil industry. They are mainly used in the Oil & Gas sector, but are also commonly employed in valves, pipeline flanges, and pressure equipment in other industrial services, as they are suitable for applications covering the full range of pressure and temperature in industrial services.

Ring Joint (RTJ) gaskets can be manufactured from any metallic material, each characterized by a maximum hardness value in HBW or HRC. For Soft Iron, Low Carbon Steel, F5, F410, and austenitic steels, the maximum hardness values are those specified by ASME B16.20 and API 6A. For Alloys, the hardness values reported in the table below are the maximum values defined by Carrara’s technical department. According to API 6A and API 17D specifications, RTJ Ring Joints made of Soft Iron and Low Carbon Steel must be protected with electroplated zinc coating up to a maximum thickness of 8 μm. In fact, soft iron and low carbon steel are materials susceptible to corrosion, and the zinc plating preserves gasket integrity during storage and helps extend its service life.

Ring Type Joint - RTJ - Style R - RX - BX

Ring Joint RTJ gaskets, Style R, covering ratings up to 5000 psi, are manufactured in accordance with ASME B16.20 or API 6A standards. They are available in oval and octagonal configurations, both compatible with the octagonal grooves of modern flanges. The sealing surfaces of Ring Joint RTJ gaskets are rounded for the oval type and beveled at 23° for the octagonal type. Ring Joint RTJ gaskets must have a surface finish not exceeding 1.6 μm Ra, and both shapes, oval and octagonal, can be manufactured with a modified pitch diameter to fit specific non-standard flange designations.

The Ring Joint Style RX gasket represents an advanced version of the Ring Joint Style R. The modified geometry of the Ring Joint Style RX has been designed both to generate self-energizing, thus improving sealing efficiency, and to be used and fitted into the octagonal grooves designated for Ring Joint Style R. Therefore, Styles R and RX can be considered interchangeable, apart from the vertical dimension, the height of the ring joint. This height difference between Ring Joint RTJ Styles R and RX must be carefully considered during installation because it affects the distance between the two assembled flanges. For subsea applications on existing infrastructure, the Ring Joint Style RX is still used, even though specific designs (SRX option A and B) have been introduced.

Ring Joint Style BX gaskets, manufactured in accordance with ASME B16.20, API 6A and API 17D standards for use on API 6BX flanges in pressure systems up to 20,000 psi, are to be considered energized gaskets. When properly installed, these gaskets allow direct contact of the flange faces, ensuring complete containment on both inner and outer diameters. Ring Joint Style BX gaskets incorporate a pressure balance hole to equalize any hydraulic forces generated within the grooves.

 

Ring Type Joint - Style SBX e SRX - Subsea Applications

RTJ SBX and SRX gaskets are essential to ensure the safety and reliability of connections in offshore oil and gas systems, reducing the risk of leaks and failures in subsea operations.

These gaskets are essential to ensure the safety and reliability of connections in offshore oil and gas systems, reducing the risk of leaks and failures in subsea operations.

  • SBX gaskets are compatible with API BX-type flanges but are designed to provide greater safety in subsea installations.

  • SRX gaskets are used in flanges compatible with RX, but optimized for high-integrity connections and subsea applications.

The Offshore Oil & Gas industry imposes strict requirements on these gaskets due to the critical conditions and corrosion risks typical of the subsea environment. To distinguish subsea Ring Type Joints from topside versions, the suffix “S” is added, indicating the presence of a through-hole in the gasket cross-section to equalize pressure, preventing pressure lock during subsea assembly.

SBX and SRX Style gaskets are specifically designed for use in all relevant equipment and in compliance with API 17D. API 17D defines two options for the pressure relief holes, referred to as Option A and Option B. Apart from this feature, API 17D-compliant SBX Ring Type Joints remain identical to API 6A-compliant BX Ring Type Joints.

Ring Type Joint - RTJ - Subsea

Seal Rings Norsok IX L-005

Norsok IX Seal Ring gaskets are designed for use in compact flange connections, as specified in the Norsok L-005 standard.

When the flanged connection is assembled, bolt tightening presses the flange against the conical sealing surfaces located on the outer diameter of the IX Seal Ring. This type of joint is typical of compact flange systems, designed to operate under extreme pressure and temperature conditions, ensuring high sealing performance in reduced spaces.

The compact flange assembly incorporates two sealing barriers: a primary one, provided by the IX Seal Ring itself, and a secondary one, resulting from the mechanical stress applied to the flange heel during tightening. As with API Ring Type Joint gaskets, IX Seal Rings are manufactured with extremely tight tolerances and under strict quality controls to ensure precise matching with the sealing surfaces.

The choice of materials plays a crucial role in ensuring mechanical strength and chemical compatibility, especially in environments subject to chloride, H₂S, or CO₂ corrosion. To facilitate identification and prevent errors during installation, IX gaskets are marked with a color code indicating the metal type, in accordance with NORSOK L-005 standards.

IX Seal Rings represent a highly reliable solution for offshore plants, pipelines, and critical applications in the oil & gas industry.

Lens Gasket DIN 2696

Another type of metallic gasket for flanged connections is the Lens Gasket, specifically designed for flanges where the sealing surface has a spherical geometry.

Unlike common flat gaskets, the Lens Gasket is characterized by a convex surface that mates with the concave counterpart of the flange, ensuring an extremely secure metal-to-metal seal. This configuration provides high sealing integrity even under intense thermal cycling and in operating conditions with very high pressures and temperatures. The operating principle is based on the controlled deformation of the gasket, whose spherical surface is uniformly compressed into the flange seat, generating a narrow and reliable contact area. The system is mainly defined by the DIN 2696 standard, although it can be adapted to other flange standards through geometric modifications. This standard specifies not only dimensions but also material requirements and typical operating conditions.

As with all metallic gaskets, it is essential that the material of the Lens Gasket is softer than that of the flange, so that plastic deformation is concentrated on the gasket and not on the flange surface, ensuring reusability and preventing permanent damage. This hardness difference, combined with proper bolt load distribution, allows effective sealing without overloading the contact surfaces. The materials permitted by DIN 2696 mainly include carbon steels and stainless steels, but special alloys can be used on request for applications involving aggressive chemicals or more demanding requirements. Lens Gaskets are used in highly critical fields, such as reactors, chemical plants, and high-pressure systems, where reliability, repeatability, and compatibility with extreme thermal cycles are essential requirements.